Trisal , Manama, Bharain 10012
Phone +966 138670307

Diploma in Process Equipment Design & Analysis– CAD/FEA
(Product Design & FEA Structural Validation) – 3 Months

Programme Highlights: This program is designed to address the job profile requirements of Design Engineer &  Analysis Engineer (structural / thermal) in Process Industry, OIL & Gas industry

Module -1 - Equipment Design

  • Product Design & Development–CAD, Engineering Design Concepts, Strength of materials for design
  • Mechanical Design Theory, Familiarization to ASTM/IS/ASME standards
  • Over view of Process equipment in various industries
  • Design of Shell & Tube Heat Exchangers (STHE)
  • Design of STHE using CATIA – 3d modeling
  • Design of Pressure Vessels – ASME Sec. 8, Div. 1 & 2
    • Shell Thickness Evaluation, Nozzle & Flange Sizing
    • Stiffener Sizing, Support Design, Weld selection
    • 3d Modeling of Pressure Vessels using CATIA
    • Pressure vessel Datasheet in AutoCAD
    • Design by Analysis of Pressure vessel FEA
    • Fatigue & Buckling Failure of Pressure vessels FEA
  • PV Elite – (ASME VIII-1 & 2 , EN13445, PD5500).
    • Detailed overview of the features and capabilities
    • PV-Elite works for conformance to code rules
    • PV Elite GUI
    • Pressure vessel & vacuum Vessel Design
      • Design of components for internal & external pressure.
      • Analysis of stresses due to loads
      • Nozzle & Flange design and analysis.
      • Vertical vessel skirt, base ring and leg and support lug design.
  • Horizontal vessel saddles support design
  • Wind and seismic loads
  • Design of Heat Exchangers
  • Thermal & Design of STHE – TEMA standard
  • Mechanical Design of STHE – TEMA/ASME
    • Shell design
    • Channel & Cover design
    • Girth flange design
    • Tube Layout & Baffle Sizing
    • Tube bundle check
    • Nozzle & Flange design and analysis.
    • saddles support design

Batch Timings:

  • Morning & Evening Batch (Mon-Fri): 10 AM – 1.30 PM, 2:00 PM – 6:00 PM
  • Weekend Batch: Saturday 09:30 AM – 04:30 PM                        

Joining Procedure: Kindly submit 1 ID proof copy, 2 passport size photographs and Graduation Mark Sheet/CC Copy with registration form duly filled. Bring copies of all certificate and academic project done for interview.

Module -1 - Equipment Design

  • Structure Modeling & Assembly-CATIA & CREO
    • Sketcher – Sketch Tools, Profiles & Constraints
    • Part Design – Fundamentals; Expert
    • Assembly Design – Fundamentals; Expert
    • Generative Drafting – Fundamentals; Expert; Design Detailing with GD &T
  • GD & T for Detailing as per ASME
  • Project Documentation as per Industry Standard
  • Resume Building & Interview Facing Skills.
  • 3d Modeling Case Studies
  • Design Projects – Live projects

Module -3 - ANSYS FEA Modules

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  • FE Concepts & Practices: Finite Element Methods, Analytical and Numerical Solution, Idealization, FEM Procedure, FE Model, Elements, DOF, Boundary Conditions
  • Planning your approach with ANSYS: Importance of Planning, Selection between Elements
  • Guidelines for Successful FEA, Applying Boundary Conditions, Use of Symmetry
  • ANSYS Modelling: Solid and FE Model, Work plane, Solid Model Entities
  • FE Model Entities, Secondary Options, operate, Boolean operations, Work plane Offset
  • ANSYS WB GUI: WB GUI, Tool Box, Overview of Analysis System & Component System
  • Design Modeler: Geometry/Design Modeler, Geometry Import
  • ANSYS WB Meshing: Meshing, Mesh Control, Clean Mesh
  • ANSYS WB: Static Structural, Thermal Analysis, Modal & Coupled Analysis
  • ANSYS WB: Linear/Nonlinear/Static/Dynamic/Steady/Transient Analysis
  • Failure Analysis – Fatigue Analysis of equipment
  • Failure Analysis – Buckling Analysis of equipment
  • FEA Project –Thermal structural validation of equipment