Trisal , Manama, Bharain 10012
Phone +966 138670307

Diploma in Process Equipment Design & Simulation– CAD CFD

(Product Design & CFD Optimization)
3 Months

Programme Highlights:

This program is designed to address the job profile requirements of Design Engineer &  Analysis Engineer (structural / thermal/Fluid simulation) in Process Industry, OIL & Gas industry

Module -1 - Equipment Design

  • Product Design & Development–CAD, Engineering Design Concepts, Strength of materials for design
  • Mechanical Design Theory, Familiarization to ASTM/IS/ASME standards
  • Over view of Process equipment in various industries
  • Design of Shell & Tube Heat Exchangers (STHE)
    • Thermal Design of STHE – TEMA standard
    • Mechanical Design of STHE – TEMA/ASME
    • Design of STHE using CATIA – 3d modeling
    • Detailing of tube bundle & shell – AutoCAD
  • Design of Pressure Vessels – ASME Sec. 8, Div. 1 & 2
    • Shell Thickness Evaluation, Nozzle & Flange Sizing
    • Stiffener Sizing, Support Design, Weld selection
    • 3d Modeling of Pressure Vessels using CATIA
    • Pressure vessel Datasheet in AutoCAD
    • Design by Analysis of Pressure vessel FEA
    • Fatigue & Buckling Failure of Pressure vessels FEA
  • PV Elite – (ASME VIII-1 & 2 , EN13445, PD5500).
    • Detailed overview of the features and capabilities
    • PV-Elite works for conformance to code rules
    • Design of components for internal & external pressure. Analysis of stresses due to loads
    • Nozzle & Flange design and analysis.
    • Vertical vessel skirt, base ring and leg and support lug design.  Horizontal vessel saddles support design
    • Wind and seismic loads
    • Introduction to Fitness for Service

Module -3 - ANSYS CFD Modules:

  • Fluid Kinematics for CFD analysis, Viscous Flow analysis, laminar Flow & Turbulent Flow Theory
  • CFD Governing Equations, CFD Technique-FDM/FVM, Numerical Solutions
  • CFD Solution Analysis-Consistency/Stability/Convergence/Accuracy
  • FE/FV Concepts & Practices: FVM approach, Idealization, FV Elements
  • ANSYS – FV Modeling, ELE. Lib. & Mesh/Grid Generation
  • ANSYS- WB – GUI Familiarization, CAD Geometry Import and editing
  • ANSYS WB – Meshing, Mesh Refining / Re –Structuring
  • Tetra Meshing, Hexa Meshing, Edge Meshing Parameters, Smoothing
  • ANSYS ICEM CFD GUI, Importing / editing geometry and mesh
  • Geometry cleanup and wet volume creation, Shell / Volume / Prism meshing
  • Unstructured and block structured mesh creation, Multi-block Structured
  • mesh and O-grid generation, Mesh quality checks and improvement
  • ANSYS-CFX – 2d / 3d Flow Simulation, Internal & External Fluid analysis
  • ANSYS Fluent – 2d / 3d Flow Simulation, Internal & External Fluid analysis
  • ANSYS CFD Post – Analysis, Out Put to solvers
  • Thermal simulation & mapping of Process equipment – CHT
  • Turbulence Modeling in CFD & CHT
  • CFD Case studies –Simulation of Heat exchangers and HRSGs
  • CFD Project – Design & CFD Optimization – Thermal Optimization

Module -2 - CAD – 3d Modeling & Detailing

  • Structure Modeling & Assembly-CATIA
    • Sketcher – Sketch Tools, Profiles & Constraints
    • Part Design – Fundamentals; Expert
    • Assembly Design – Fundamentals; Expert
    • Generative Drafting – Fundamentals; Expert; Design Detailing with GD &T
    • Wireframe & Surface Design – Fundamentals; Expert; Added Exercises;
    • Sheet Metal Design
  • CATIA PLM for Product Design – KBE & PFD
  • AutoCAD- GUI, terminologies, co-ordinate system, 2D Drafting & Editing tools, Snap
  • AutoCAD- Working on layers/poly lines/ layout tabs /extruding & lofting.
  • AutoCAD- GD & T for Detailing as per ASME
  • Project Documentation as per Industry Standard
  • Resume Building & Interview Facing Skills.
  • 3d Modeling Case Studies
  • Design Projects – Live projects
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Batch Timings:

  • Morning & Evening Batch (Mon-Fri): 10 AM – 1.30 PM, 2:00 PM – 6:00 PM
  • Weekend Batch: Saturday / Sunday 09:30 AM – 04:30 PM                        

Joining Procedure: Kindly submit 1 ID proof copy, 2 passport size photographs and Graduation Mark Sheet/CC Copy with registration form duly filled. Bring copies of all certificate and academic project done for interview.