Trisal , Manama, Bharain 10012
Phone +966 138670307

Master Diploma in Process Equipment Design & Piping Stress Analysis Duration: 6 months

Course Highlights

Module: 1 – Piping Theory & Detailing
  • To provide a clear understanding that appropriately designed and constructed equipment and associated piping are essential for safe, reliable and cost-effective plant operation; and must be operated and maintained within their respective design envelopes to safeguard plant integrity.
  • To enhance participants’ awareness of key requirements of relevant design and operation standards and industry practice codes such as
  • Pipe Stress Analysis – ASME B31.8, B31.1 and B31.3
  • Vessel Design – ASME Sec Viii Div 1 & 2, ASME 14.5/14.6, 16.2 & Sec 2 Part D
  • HEX & Equip Design – TEMA, ASME Sec Viii Div 1 & PD 5500.
  • This course teaches to evaluate the design of pressure vessels in accordance with the ASME Code Section VIII, with the emphasis on Division 1 & Division 2.
  • The mechanical design requirements of shell-and-tube heat exchangers for process plant applications based on ASME Code, TEMA, and API-660 requirements is also covered.
  • Design Tools: AutoCAD & CATIA V5 R21
  • Analysis Tools: PVELITE, CAESAR 2 & Ansys WB FEA

Benefits:

  • Certification and Engineering Experience on Industry Projects
  • Internship Certificate for 6 months
  • 100% Employment – Placement Assistance Training Programme for First Class Engineers.

Pre-Qualification:

  • First Class graduate with 60% above throughout in academics
  • Interested in technical domain & computational application
  • Good Interpersonal skills & attitude. Qualify personal interview.

Course Description: The following modules are trained in this course program:

Module: 1 – Pipe Design & Drafting
  • Overview of Pipe fittings, Valves, Mechanical Equipment, Flow Diagram & Instrumentation.
  • Codes & Specifications- ASME Standards for Common Piping Elements, API Codes.
  • Pipe Designators – NPS, IPS and NB, Pipe WT Schedule, Pipe Weights, Lengths, etc.
  • Equipment Layout, Piping Arrangement Diagrams, Sections & Elevations.
  • Piping Isometrics, Piping details, 3d Modeling of Piping System.
  • Pipe Fittings – ASME Standards, Selection, Application, Drawing.
  • Piping Drawings – AUTOCAD
  • AutoCAD- GUI intro, Terminologies & Define co-ordinate system
  • 2D Drafting & Editing tools, Snap and Tracking, Working with layers/poly lines/ layout tabs/extruding & lofting
  • Elevation drawings & Projections, isometrics,
  • Create 3D wire frame models from 2d models, Boolean operations Fillets/chamfers/arrays & hatching, Creation polygons & inserting blocks
  • Working with Annotations & Dimension Concepts

Drafting Procedure, GA drawings Piping Isometrics, Piping detailing, Line Numbering

Module: 2- Pipe Stress Analysis
  • Introduction to Pipe Stress Analysis, Design of Pressure Components.
  • Pipe Span Calculations, ANSI & ASME codes.
  • Expansion loop joints, Flange joints, Pipe Connection to equipment.
  • Stress and flexibility check of process and power piping
  • Stress and flexibility check of Buried piping
  • CAESAR II – 7.0 – Pipe Stress  Analysis
    • Piping Input and Creation of Model, Navigation and Toolbars.
    • Static Analysis and Output, Checking for Code Compliance.
    • Dynamic Analysis and Output, Modal Analysis and Output
    • Seismic Analysis with CAESER
    • Fatigue Analysis with CAESER
    • Piping Interface, CAESAR II Practical Exercises.
    • Output and Interpretation of the Results.
    • Piping Project – 2 nos.
Module: 3 – Pressure Vessel Engineering – PV Elite
    • Pressure Vessel Design based on ASME Sec Viii Div 1 & 2
    • Vacuum Vessel Design based on ASME Sec Viii Div 1 & 2
    • Design for internal and external pressure, Thickness validation, reinforcement checks
    • Analysis of stresses due to loads on nozzles, clips etc.
    • Flange design and analysis, Nozzle design and analysis.
    • Vertical vessel skirt, base ring and leg and support lug design
    • Horizontal vessel saddles support design
    • Wind and seismic loads
    • Weld Selection based on ASME
Module: 4 – Heat Exchanger Engineering – PV Elite
    • Main types of heat exchangers and their primary components
      • TEMA-type
      • Shell & Tube Heat exchangers
    • Primary process functions of heat exchangers
    • Thermal Design of STHE with TEMA / PD5500
    • Primary factors affecting heat transfer duty
    • Specifying design requirements – over design & surface area
    • Mechanical Design of primary exchanger components
      • Girth flanges
      • Pass partition gaskets
      • Flat channel cover
      • Tube sheets
      • Internal floating heads
      • Tubes
      • Pass partition plates
      • Non-pressure containing parts
    • Equipment Design Project – 2 nos
Module -5 –  CAD : CATIA & CREO
  • Structure Modeling & Assembly-CATIA & CREO
  • Sketcher – Sketch Tools, Profiles & Constraints
  • Part Design – Fundamentals; Expert, Added Exercises;
  • Assembly Design – Fundamentals; Expert; Added Exercises;
  • Generative Drafting – Fundamentals; Expert; Added Exercises;
  • Wireframe & Surface Design – Fundamentals; Expert; Added Exercises;
  • Sheet Metal Design- Fundamentals; Expert; Added Exercises;
  • CATIA –Digital Mock Up Kinematics (Design Simulation) – Expert; Added Exercises;
Module -6 –  ANSYS FEA:
  • FE Concepts & Practices: Finite Element Methods, Analytical and Numerical Solution, Idealization, FEM Procedure, FE Model, Elements, DOF, Boundary Conditions
  • Planning your approach with ANSYS: Importance of Planning, Selection between Elements, guidelines for Successful FEA, Applying Boundary Conditions, Use of Symmetry
  • ANSYS WB GUI: WB GUI, Tool Box, Overview of Analysis System & Component System
  • Design Modeler: Geometry/Design Modeler, Geometry Import
  • ANSYS WB Meshing: Meshing, Mesh Control, Clean Mesh
  • ANSYS WB: Static Structural Analysis, Thermal Analysis, Modal Analysis & Coupled Analysis
  • ANSYS WB: Linear/Nonlinear/Static/Dynamic/Steady/Transient Analysis
  • Failure Analysis – Fatigue & Buckling Analysis of structures -FEA
  • FEA Validation case studies

Internship Projects & Case studies

    • Equipment Design Project – Industry case study – 2 nos
    • Pipe Stress Analysis Project – Industry case study – 2 nos
    • FEA Validation of Equipment  –Oil & GAS case studies  – 2 nos

Scope & Opportunity:

After successful completion of the Course, candidates will be all set to get a job in Engineering Consultancy, Project Management Consultancy (PMC) & Engineering Procurement Construction-Management (EPC-M) companies of Refinery, Petrochemical, Fertilizer, Chemical, Metal & Mining, and Thermal Power Plant.

Evaluation & Joining:

Mail us your update resume if you meet the pre-requisites and report for interview with peripherals and documents. Kindly bring ID Proof copy, BE certificate copy & 1 photo while coming for interview.

About Factory HUB

Over 24 years experience and knowledge of international industrial systems, dedicated to provide the best economical solutions to our valued customers. We Won Many Factory Awards and Got Many Ceritificates Since 2001-2016

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